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Explosion Protection for EnginesOil & Gas

Electric Explosion Proof Forklift (3G Passive)

Ex-tec 3G is the 'alternative' Zone 2 solution for electric forklift trucks and warehouse equipment, combining various explosion protection methods.

Conversion, testing and certification take place at Pyroban factories ensuring the equipment is ATEX 94/9/EC compliant* or compliant to local regulations.

All ignition sources are protected so that the forklift truck is safe to operate in the presence of a flammable atmosphere.  It is a passive system and is typically selected when the 'active' option of gas detection (system6000) cannot be used.

Ex-tec 3G explosion proof conversions usually refer to EU standard EN1755:2000+A1:2009 and are suitable for the latest counterbalance forklift trucks, pallet, stacker and reach trucks and order pickers, typically including:

  • Explosion proof Ex'nR' or Ex’d’ enclosures for arcing and sparking components
  • Surface temperature limitation to ensure the motors, brakes, electrics and other components remain below the auto ignition temperatures (T Class) of flammable materials
  • Stainless steel cladding of the forks
  • Ex'nA' or Ex’e’ motors
  • Ex'ic' or Ex’ib’ intrinsically safe circuits
  • Ex’m’ encapsulation
  • Ex'nA' or Ex’e’ battery fitted with Ex’d’ plugs and sockets

* ATEX 94/9/EC is accepted across the world, however some national regulations do apply. Click here for more about national requirements.

For more information, please contact us.

Forklift Trucks & Mobile Plant Offshore

Pyroban recognises our Ex converted industrial equipment must perform in these harsh environments day after day. It is often corrosion damage that prematurely ends the effectiveness of machines rather than natural service life of the equipment in these challenging environments.

To counteract this and help protect our customers’ investment in safety, we offer a corrosion proof service to forklift trucks, access platforms and specialist cranes by adding special coatings, upgrading relative components to use high performance materials, or sealing areas that can become water traps.

We carry out this process simultaneously with the conversion work and deliver further value and ultimate protection of your assets.

Your Business
Industrial, Nuclear & Military
Consulting & Training
Site Safety
Gap Analysis
Compliance Services
Project Support
Ex Facilities Management
Audits
Initial Inspections
Post Inspections
Design
Training Services
Courses & Dates
Bespoke
E Learning
Systems
Engines
Service Support
Zone 1 engine kits
Zone 2 engine kits
Active kits
Passive kits
Superkits
Components
Added Safety / Rigsafe
Engine Packages
20-150bhp
151-400bhp
401-1000bhp
1000bhp+
Service Support
Forklift Trucks
Zone 1 Safety
Diesel (Euromech)
Electric (Ex-tec)
Zone 2 Safety
Diesel (Active)
Electric (Active)
Diesel (Passive)
Electric (Passive)
Added Safety
Components
Gascheka - Gas detection
Zone 21/22 Safety
Diesel (Dustmech)
Electric (Dustech)
Service Support
Mobile Plant
Zone 1 Safety
Diesel (Euromech)
Electric (Ex-tec)
Zone 2 Safety
Diesel (Active)
Electric (Active)
Diesel (Passive)
Electric (Passive)
Added Safety
Components
Gascheka - Gas detection
Zone 21/22 Safety
Diesel (Dustmech)
Electric (Dustech)
Service Support
Fixed Plant
Specialist Equipment
Solutions
Components
Alternators
Batteries
Component Packages
Enclosures
Explosion Relief Valves
Flame Traps
Gas Detection
Harnesses
Overspeed Valve Controller
Radiators
Shut Down Valves
Spark Arrestors
Starter Motors
Switches
Transmitters
Pyropress
Environmental
Service Support
Particulate Filters
Active Filters
Active Filters inc. Catalyst
Passive Filters
Temporary Filters
Catalysts
Diesel Catalysts
LPG Catalysts
Catalyst insert service
Service
Mining
Marine
Oil & Gas
Consulting & Training
Site Safety
Gap Analysis
Compliance Services
Project Support
Ex Facilities Management
Audits
Initial Inspections
Post Inspections
Design
Training Services
Courses & Dates
Bespoke
E Learning
Systems
Engines
Service Support
Zone 1 engine kits
Zone 2 engine kits
Active kits
Passive kits
Superkits
Added Safety / Rigsafe
Components
Engine Packages
20-150bhp
151-400bhp
401-1000bhp
1000bhp+
Service Support
Forklift Trucks
Zone 1 Safety
Diesel (Euromech)
Electric (Ex-tec)
Zone 2 Safety
Diesel (Active)
Electric (Active)
Diesel (Passive)
Electric (Passive)
Added Safety
Components
Gascheka - Gas detection
Zone 21/22 Safety
Diesel (Dustmech)
Electric (Dustech)
Service Support
Mobile Plant
Zone 1 Safety
Diesel (Euromech)
Electric (Ex-tec)
Zone 2 Safety
Diesel (Active)
Electric (Active)
Diesel (Passive)
Electric (Passive)
Added Safety
Components
Gascheka - Gas detection
Zone 21/22 Safety
Diesel (Dustmech)
Electric (Dustech)
Service Support
Fixed Plant
Specialist Equipment
Solutions
Components
Alternators
Batteries
Component Packages
Enclosures
Explosion Relief Valves
Flame Traps
Gas Detection
Harnesses
Overspeed Valve Controller
Radiators
Shut Down Valves
Spark Arrestors
Starter Motors
Switches
Transmitters
Pyropress
Environmental
Service Support
Particulate Filters
Active Filters
Passive Filters
Temporary Filters
Active Filters inc. Catalyst
Catalysts
Diesel Catalysts
LPG Catalysts
Catalyst insert service
Service

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